The worst type of errors are silent data corruptions

Author : kioraminako
Publish Date : 2021-01-11


The worst type of errors are silent data corruptions

The first production IBM hard disk drive, the 350 disk storage, shipped in 1957 as a component of the IBM 305 RAMAC system. It was approximately the size of two medium-sized refrigerators and stored five million six-bit characters (3.75 megabytes)[17] on a stack of 52 disks (100 surfaces used).[34] The 350 had a single arm with two read/write heads, one up and one down, that moved both horizontally across a pair of platters and vertically from one set of platters to a second set.[35][36][37] Variants of the IBM 350 were the IBM 355, IBM 7300 and IBM 1405.

In 1961 IBM announced, and in 1962 shipped, the IBM 1301 disk storage unit,[38] which superseded the IBM 350 and similar drives. The 1301 consisted of one (for Model 1) or two (for model 2) modules, each containg 25 platters, each platter about 1⁄8-inch (3.2 mm) thick and 24 inches (610 mm) in diameter.[39] While the earlier IBM disk drives used only two read/write heads per arm, the 1301 used an array of 48[e] heads (comb), each array moving horizontally as a single unit, one head per surface used. Cylinder-mode read/write operations were supported, and the heads flew about 250 micro-inches (about 6 µm) above the platter surface. Motion of the head array depended upon a binary adder system of hydraulic actuators which assured repeatable positioning. The 1301 cabinet was about the size of three home refrigerators placed side by side, storing the equivalent of about 21 million eight-bit bytes per module. Access time was about a quarter of a second.

Also in 1962, IBM introduced the model 1311 disk drive, which was about the size of a washing machine and stored two million characters on a removable disk pack. Users could buy additional packs and interchange them as needed, much like reels of magnetic tape. Later models of removable pack drives, from IBM and others, became the norm in most computer installations and reached capacities of 300 megabytes by the early 1980s. Non-removable HDDs were called "fixed disk" drives.

In 1963 IBM introduced the 1302,[40] with twice the track capacity and twice as many tracks per cylinder as the 1301. The 1302 had one (for Model 1) or two (for Model 2) modules, each containing a separate comb for the first 250 tracks and the last 250 tracks.

Some high-performance HDDs were manufactured with one head per track, e.g., Burroughs B-475 in 1964, IBM 2305 in 1970, so that no time was lost physically moving the heads to a track and the only latency was the time for the desired block of data to rotate into position under the head.[41] Known as fixed-head or head-per-track disk drives, they were very expensive and are no longer in production.[42]

In 1973, IBM introduced a new type of HDD code-named "Winchester". Its primary distinguishing feature was that the disk heads were not withdrawn completely from the stack of disk platters when the drive was powered down. Instead, the heads were allowed to "land" on a special area of the disk surface upon spin-down, "taking off" again when the disk was later powered on. This greatly reduced the cost of the head actuator mechanism, but precluded removing just the disks from the drive as was done with the disk packs of the day. Instead, the first models of "Winchester technology" drives featured a removable disk module, which included both the disk pack and the head assembly, leaving the actuator motor in the drive upon removal. Later "Winchester" drives abandoned the removable media concept and returned to non-removable platters.

Like the first removable pack drive, the first "Winchester" drives used platters 14 inches (360 mm) in diameter. A few years later, designers were exploring the possibility that physically smaller platters might offer advantages. Drives with non-removable eight-inch platters appeared, and then drives that used a 5 1⁄4 in (130 mm) form factor (a mounting width equivalent to that used by contemporary floppy disk drives). The latter were primarily intended for the then-fledgling personal computer (PC) market.

As the 1980s began, HDDs were a rare and very expensive additional feature in PCs, but by the late 1980s their cost had been reduced to the point where they were standard on all but the cheapest computers.

Most HDDs in the early 1980s were sold to PC end users as an external, add-on subsystem. The subsystem was not sold under the drive manufacturer's name but under the subsystem manufacturer's name such as Corvus Systems and Tallgrass Technologies, or under the PC system manufacturer's name such as the Apple ProFile. The IBM PC/XT in 1983 included an internal 10 MB HDD, and soon thereafter internal HDDs proliferated on personal computers.

External HDDs remained popular for much longer on the Apple Macintosh. Many Macintosh computers made between 1986 and 1998 featured a SCSI port on the back, making external expansion simple. Older compact Macintosh computers did not have user-accessible hard drive bays (indeed, the Macintosh 128K, Macintosh 512K, and Macintosh Plus did not feature a hard drive bay at all), so on those models external SCSI disks were the only reasonable option for expanding upon any internal storage.

HDD improvements have been driven by increasing areal density, listed in the table above. Applications expanded through the 2000s, from the mainframe computers of the late 1950s to most mass storage applications including computers and consumer applications such as storage of entertainment content.

In the 2000s and 2010s, NAND began supplanting HDDs in applications requiring portability or high performance. NAND performance is improving faster than HDDs, and applications for HDDs are eroding. In 2018, the largest hard drive had a capacity of 15 TB, while the largest capacity SSD had a capacity of 100 TB.[43] As of 2018, HDDs were forecast to reach 100 TB capacities around 2025,[44] but as of 2019 the expected pace of improvement was pared back to 50 TB by 2026.[45] Smaller form factors, 1.8-inches and below, were discontinued around 2010. The cost of solid-state storage (NAND), represented by Moore's law, is improving faster than HDDs. NAND has a higher price elasticity of demand than HDDs, and this drives market growth.[46] During the late 2000s and 2010s, the product life cycle of HDDs entered a mature phase, and slowing sales may indicate the onset of the declining phase.[47]

The 2011 Thailand floods damaged the manufacturing plants and impacted hard disk drive cost adversely between 2011 and 2013.[48]

In 2019, Western Digital closed its last Malaysian HDD factory due to decreasing demand, to focus on SSD production.[49] All three remaining HDD manufacturers have had decreasing demand for their HDDs since 2014.[50]

Magnetic recording
See also: Magnetic storage
A modern HDD records data by magnetizing a thin film of ferromagnetic material[f] on both sides of a disk. Sequential changes in the direction of magnetization represent binary data bits. The data is read from the disk by detecting the transitions in magnetization. User data is encoded using an encoding scheme, such as run-length limited encoding,[g] which determines how the data is represented by the magnetic transitions.

A typical HDD design consists of a spindle that holds flat circular disks, called platters, which hold the recorded data. The platters are made from a non-magnetic material, usually aluminum alloy, glass, or ceramic. They are coated with a shallow layer of magnetic material typically 10–20 nm in depth, with an outer layer of carbon for protection.[52][53][54] For reference, a standard piece of copy paper is 0.07–0.18 mm (70,000–180,000 nm)[55] thick.


Destroyed hard disk, glass platter visible

Diagram labeling the major components of a computer HDD

Recording of single magnetisations of bits on a 200 MB HDD-platter (recording made visible using CMOS-MagView).[56]

Longitudinal recording (standard) & perpendicular recording diagram
The platters in contemporary HDDs are spun at speeds varying from 4,200 RPM in energy-efficient portable devices, to 15,000 rpm for high-performance servers.[57] The first HDDs spun at 1,200 rpm[6] and, for many years, 3,600 rpm was the norm.[58] As of November 2019, the platters in most consumer-grade HDDs spin at 5,400 or 7,200 RPM.

Information is written to and read from a platter as it rotates past devices called read-and-write heads that are positioned to operate very close to the magnetic surface, with their flying height often in the range of tens of nanometers. The read-and-write head is used to detect and modify the magnetization of the material passing immediately under it.

In modern drives, there is one head for each magnetic platter surface on the spindle, mounted on a common arm. An actuator arm (or access arm) moves the heads on an arc (roughly radially) across the platters as they spin, allowing each head to access almost the entire surface of the platter as it spins. The arm is moved using a voice coil actuator or in some older designs a stepper motor. Early hard disk drives wrote data at some constant bits per second, resulting in all tracks having the same amount of data per track but modern drives (since the 1990s) use zone bit recording – increasing the write speed from inner to outer zone and thereby storing more data per track in the outer zones.

In modern drives, the small size of the magnetic regions creates the danger that their magnetic state might be lost because of thermal effects⁠ ⁠— thermally induced magnetic instability which is commonly known as the "superparamagnetic limit". To counter this, the platters are coated with two parallel magnetic layers, separated by a three-atom layer of the non-magnetic element ruthenium, and the two layers are magnetized in opposite orientation, thus reinforcing each other.[59] Another technology used to overcome thermal effects to allow greater recording densities is perpendicular recording, first shipped in 2005,[60] and as of 2007 used in certain HDDs.[61][62][63]

In 2004, a higher-density recording media was introduced, consisting of coupled soft and hard magnetic layers. So-called exchange spring media magnetic storage technology, also known as exchange coupled composite media, allows good writability due to the write-assist nature of the soft layer. However, the thermal stability is determined only by the hardest layer and not influenced by the soft layer.[64][65]

Components

An HDD with disks and motor hub removed, exposing copper-colored stator coils surrounding a bearing in the center of the spindle motor. The orange stripe along the side of the arm is a thin printed-circuit cable, the spindle bearing is in the center and the actuator is in the upper left.
A typical HDD has two electric motors: a spindle motor that spins the disks and an actuator (motor) that positions the read/write head assembly across the spinning disks. The disk motor has an external rotor attached to the disks; the stator windings are fixed in place. Opposite the actuator at the end of the head support arm is the read-write head; thin printed-circuit cables connect the read-write heads to amplifier electronics mounted at the pivot of the actuator. The head support arm is very light, but also stiff; in modern drives, acceleration at the head reaches 550 g.


Head stack with an actuator coil on the left and read/write heads on the right

Close-up of a single read-write head, showing the side facing the platter
The actuator is a permanent magnet and moving coil motor that swings the heads to the desired position. A metal plate supports a squat neodymium-iron-boron (NIB) high-flux magnet. Beneath this plate is the moving coil, often referred to as the voice coil by analogy to the coil in loudspeakers, which is attached to the actuator hub, and beneath that is a second NIB magnet, mounted on the bottom plate of the motor (some drives have only one magnet).

The voice coil itself is shaped rather like an arrowhead and is made of doubly coated copper magnet wire. The inner layer is ins



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